Senior Machining Engineer

The Alloy Engineering Company • Cuyahoga Falls, OH, US • $70k - $100k / year • 5d ago

Description

The Senior Machining Engineer will develop, implement, and improve manufacturing processes in a job-shop environment. This role requires a deep understanding of machining operations, process optimization, and lean manufacturing principles. The successful candidate will work closely with cross-functional teams to ensure that manufacturing processes are efficient, cost-effective, and meet quality standards. Additionally, the role demands a strong focus on customer satisfaction, ensuring that the company's products meet or exceed customer expectations.

Process Development and Optimization:

Develop and optimize machining processes to improve efficiency, reduce costs, and enhance product quality.
Design and implement process flow, job routing, work instructions (including specifying appropriate inspection tools), and standard operating procedures (SOPs) for machining operations.

Customer Focus:

Work closely with customers to understand their technical needs and requirements, ensuring all manufacturing processes align with customer specifications.
Act as a technical liaison between the company and its customers, providing technical support and addressing any concerns or issues promptly.
Participate in customer visits and audits, showcasing the company's capabilities and commitment to quality.

Project Management:

Lead and manage engineering projects from concept through production, eliminating process interruptions and meeting budgets.
Coordinate with design, production, quality, and other departments to ensure successful project execution.

Technical Expertise:

Provide technical guidance and support for machining operations, including CNC programming, tooling selection, inspection equipment, and fixture design.
Troubleshoot and resolve technical issues related to machining processes and equipment.

Lean Manufacturing and Continuous Improvement:

Implement lean manufacturing principles and practices to improve workflow, reduce waste, and increase productivity.
Identify and drive continuous improvement initiatives, utilizing Six Sigma and other quality improvement methodologies

Quality Assurance:

Ensure that manufacturing processes comply with quality standards and specifications.
Assist with root cause analysis and implement corrective actions for quality-related issues with the Department Lead.

Leadership and Mentorship:

Provide leadership and mentorship to junior engineers, estimators, and production staff on machining processes and best practices.
Foster a culture of continuous learning and professional development within the team.

Cost Management:

Analyze and manage manufacturing costs, seeking opportunities for cost reduction and efficiency improvements.
Prepare cost estimates for new products and process changes.

Safety and Compliance:

Ensure that all manufacturing processes adhere to safety regulations and company policies.

Requirements

Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, or a related field. A Master's degree is preferred or equivalent work experience.
Minimum of 7 years of experience in manufacturing engineering, with a focus on job shop machining.
Extensive knowledge of machining processes, including CNC programming, tooling, inspection, and fixture design.
Proficiency in CAD/CAM software (e.g., SolidWorks, Mastercam).
Strong project management skills, with the ability to manage multiple projects simultaneously.
Experience with lean manufacturing, Six Sigma, and other continuous improvement methodologies.
Excellent problem-solving and analytical skills.
Strong communication and interpersonal skills, with the ability to work effectively in a team environment.
Proven track record of building and maintaining positive relationships with customers.
Ability to mentor and train junior engineers and production staff.
Familiarity with quality standards such as ISO 9001.

Physical Requirements:

Sit, stand, walk throughout the shop
Lift at least 25 pounds infrequently

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